Commercial Roof Coating Installation - Strongsville, Ohio
Location: Strongsville, Ohio
Building Type: Manufacturing Facility
Existing Roof: Trapezoidal Metal Roof
Roofing System Installed: High-Solids Silicone Roof Coating System
Warranty: 10-Year Renewable, Non-Prorated, No Dollar Limit (NPR/NDL)
Metal roofs are known for their longevity, but years of exposure to Northeast Ohio's weather can eventually lead to leaks, loose fasteners, failing seams, and aging repairs.
That was the situation at Bearing Manufacturing in Strongsville, Ohio.
Instead of replacing the existing metal roof, the building owner chose to restore it with a high-performance silicone roof coating system.
The result was a watertight roofing system backed by a 10-year renewable warranty, all while avoiding the expense and disruption of a complete roof replacement.
Video: Watch the Project from Start to Finish
Watch the complete project to see the roof before restoration, the preparation process, silicone coating installation, and the finished roof from the air.
This video includes before, in-progress, and completed drone footage, giving you a behind-the-scenes look at how a commercial metal roof is professionally restored.
Inspecting the Existing Roof
Every successful roof restoration begins with a detailed inspection.
Before construction started, our project team met with the building owner to review the roof condition, discuss the scope of work, and finalize the construction schedule.
Although the metal roof had aged over time, it remained structurally sound.
That made it an excellent candidate for restoration instead of replacement—a solution that would save the owner significant time and money while extending the life of the existing roofing system.
During the inspection, our team identified several areas that required additional attention before the new coating system could be installed.
Preparing the Roof for Restoration
Preparation is one of the most important steps in any commercial roof coating project.
The entire roof was cleaned using high-pressure water at a minimum of 2,500 PSI to remove dirt, oxidation, and contaminants that could interfere with proper coating adhesion.
Our technicians then performed detailed repairs throughout the roof.
Missing fasteners were replaced with oversized gasketed fasteners to ensure a secure attachment to the roof deck.
Fasteners along the gutter edge were encapsulated with self-leveling silicone sealant to help prevent future water intrusion at one of the most common leak locations on metal roofs.
The roof ridge, panel seams, and other critical transitions were treated with additional silicone flashing mastic to reinforce vulnerable areas before the field coating was installed.
One unique aspect of this project involved repairing areas previously damaged by fireworks.
Those repairs were reinforced with silicone sealant and reinforcing mesh, creating additional tensile strength and ensuring those sections became an integral part of the restored roofing system.
Installing the Silicone Roof Coating System
Once preparation was complete, restoration of the roof began.
Because metal roofing naturally expands and contracts with temperature changes, an additional silicone coating was applied to the high ribs of the metal panels before the field coating.
This helps seal panel overlaps and strengthen areas that experience the greatest movement over time.
The roof then received a high-solids silicone base coat, installed according to the manufacturer's specifications.
After the base coat cured, it was carefully inspected for proper coverage, film thickness, and any imperfections before the final silicone topcoat was applied.
Together, the two coats created a seamless protective membrane with approximately 20 mils of dry film thickness, providing long-term resistance against water infiltration, ultraviolet exposure, and harsh Ohio weather.
The Finished Result
Once installation was complete, all construction debris and excess materials were removed, leaving the property clean and ready for normal operations.
The restored roof now provides Bearing Manufacturing with a seamless waterproof roofing system designed to protect the facility for years to come.
In addition to improved weather protection, the completed roofing system carries a UL 790 Class A Fire Rating and is backed by a 10-Year Full System Non-Prorated, No Dollar Limit, Renewable Warranty, giving the building owner confidence in the long-term performance of the investment.
Why Restore a Commercial Metal Roof?
Many commercial metal roofs begin leaking long before they actually need to be replaced.
When the roof structure remains in good condition, restoration with a silicone roof coating system can provide substantial benefits, including:
- Extending the life of the existing roof
- Avoiding the cost of a complete roof replacement
- Sealing exposed fasteners and panel seams
- Leaving behind a seamless membrane
- Reinforcing previous repair areas
- Making future maintenance easy
- Minimizing disruption to business operations
- Providing a renewable long-term warranty
For manufacturing facilities like Bearing Manufacturing, restoring an existing roof often delivers an excellent return on investment while protecting the building for years to come.
Frequently Asked Questions
How much does a roof coating system over metal cost?
In most cases, roof coating systems cost $3.50-$5 per square foot. However, this project cost less than $3.50 per square foot.
How long does a silicone roof coating last?
In short, forever.
The lifespan depends on the coating thickness and warranty selected. This project received a 10-year renewable roofing system, allowing the roof to be maintained and renewed well into the future.
What are the benefits of a silicone roof coating?
Silicone roof coatings create a seamless waterproof membrane that resists ponding water, protects against UV degradation, seals fasteners and seams, and helps extend the life of an existing commercial roof.
Commercial Metal Roofing Contractor Serving Strongsville, Ohio
For more than 45 years, West Roofing Systems has helped manufacturers, warehouses, schools, office buildings, and commercial property owners throughout Ohio extend the life of their roofing systems through restoration.
If your commercial metal roof is beginning to leak or show signs of aging, our team can determine whether restoration with a silicone roof coating system is a cost-effective alternative to replacement.
Contact West Roofing Systems today to schedule a free commercial roof inspection and discover whether your building is a candidate for roof restoration.